Industrial Berry Juice Processing Line 200T/Day Turnkey Solution

Shanghai Gofun Machinery Co., Ltd. is a technology-driven private joint-stock enterprise specializing in the design and manufacture of complete fruit and vegetable processing and packaging equipment. We are committed to providing comprehensive one-stop solutions for fruit and vegetable processing projects.

Our services cover all aspects, from process design and optimization to factory layout, equipment design, manufacturing, installation, and after-sales support. Each stage is tailored to meet the unique needs of our clients. With over 20 years of industry experience, Gofun Machinery has successfully served more than 20 countries and completed over 200 projects both domestically and internationally. We have developed extensive expertise in processing technology and equipment for juices, jams, dried fruits, and beverages.

By incorporating advanced design concepts and automated control technologies from Europe and America, and continuously optimizing our processes during production, manufacturing, and commissioning, Gofun has achieved significant technological advancements in the fruit and vegetable processing industry.

Description

The stages and scope of the jam fruit production line can vary depending on factors such as fruit types, product diversity, and production requirements. However, it generally involves key processes including cleaning, pitting, crushing, blending, sugar addition, cooking, cooling, packaging, and sterilization.

 
Flowchart
 

 
 
 
Berry Juice Processing Line
 
FRESH BERRY ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
 
The jam production line can usually process the following products:

• Jam: Convert fruits into a range of jams featuring flavors such as strawberry, raspberry, and apricot.

• Pulp: Process fruits through cooking, blending, and grinding to create a smooth puree ideal for culinary applications and baking.

• Preserves: Produce a variety of preserves, including apple and plum types, by crushing, cooking, and processing fruits.

• Dried fruits: Slice or dice fruits and dehydrate them to create dried fruit snacks like apples and raisins.

  Juice: Extract fruit juices through pressing or squeezing to produce a diverse selection of flavors like apple, orange, and blueberry.

• Jelly: Combine fruit berries, juice, and colloid ingredients to craft jellies such as strawberry and lemon variations.

These products are common processed products of jam production lines, with a wide market demand, and can be produced according to the characteristics and needs of different fruits.
 
 
 
Process Description 

Blueberry Jam Production Line Overview
The blueberry jam production line involves the equipment and procedural flow used to manufacture blueberry jam. Below are the typical steps in the production process:

Blueberry Washing and Screening
Fresh blueberries are washed and screened to remove impurities and substandard berries.

Destemming and Peeling
Blueberries are destemmed and peeled as necessary to prepare them for further processing.

Grinding and Mixing
The blueberries are ground into a puree and mixed with sugar and other ingredients to enhance taste and flavor.

Heating and Concentration
The mixture is heated to promote blending and facilitate the formation of blueberry jam. Concentration techniques may be employed to achieve the desired consistency and flavor.

Filtration and Cooling
The blueberry jam is filtered to eliminate solid particles and then cooled to stabilize its texture and flavor.

Filling and Packaging
The finished blueberry jam is filled into appropriate containers, such as glass bottles, plastic bottles, or pouches. Adhering to proper sealing and hygiene practices during packaging is essential to preserve the product's freshness and quality.

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Company Information
 
Shanghai Gofun Machinery Co., Ltd. is a renowned company specializing in the production and export of fruit and vegetable processing systems. We are experts in providing complete automated solutions customized for the processing requirements of juices, purees, and pulps. Our production lines are known for their top-notch quality and competitive advantage, offering daily capacities ranging from 60 to 1500 tons.

From building packaging facilities to manufacturing, installing, commissioning equipment, and setting up operational production lines, our services cover a comprehensive range of activities. We offer effective implementation strategies for fruit and vegetable processing, utilizing top-notch materials and equipment designed for various produce types such as tomatoes, apples, pears, plums, coconuts, mulberries, and more.

Driven by a dedication to excellence, our track record has garnered acclaim from clients on both local and global scales. Our machinery has made significant inroads into markets spanning Asia, Africa, South America, and Europe.

 
Our Services

Pre-Sales Service
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
 

After-Sales Service

1. Comprehensive engineering services
2. Installation supervision
3. Operator training
4. Overseas technical support
5. Overseas equipment maintenance
6. English engineers provide technical support