Turnkey project Berry juice and jam processing line Including equipment installation and training

Description

 The process steps and extent of the jam fruit production line can vary depending on factors such as fruit types, product variations, and production requirements. However, it commonly involves crucial stages such as cleaning, pitting, crushing, blending, sugar addition, cooking, cooling, packaging, and sterilization.

 
Flowchart
 

 
 
 
Berry Juice Processing Line
 
FRESH BERRY ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
 
The jam production line can usually process the following products:

• Jam: Utilize fruits to craft an assortment of jams with flavors like strawberry, raspberry, and apricot.
• Pulp: Process fruits through cooking, blending, and grinding to produce a smooth puree ideal for culinary applications and baking.
• Preserves: Create a variety of preserves, including apple and plum, by crushing, cooking, and processing fruits.
• Dried fruits: Slice or dice fruits and dehydrate them to yield dried fruit snacks such as apples and raisins.
• Juice: Extract juices from fruits through pressing or squeezing to produce a range of flavors like apple, orange, and blueberry.
• Jelly: Combine fruit berries, juice, and colloid ingredients to craft jellies such as strawberry and lemon jellies.

These products are common processed products of jam production lines, with a wide market demand, and can be produced according to the characteristics and needs of different fruits.
 
 
 
Process Description
 

The blueberry jam production line encompasses the equipment and procedural flow utilized in crafting blueberry jam. The following outlines the general process steps involved in the blueberry jam production line:

Blueberry Washing and Screening: Fresh blueberries undergo washing and screening to eliminate impurities and substandard blueberries.

Destemming and Peeling: Blueberries may require destemming and peeling to prepare them for subsequent processing steps.

Grinding and Mixing: Blueberries are ground into a puree and blended with sugar and other ingredients to enhance taste and flavor.

Heating and Concentration: The mixture is heated to facilitate mixing and blueberry jam formation. Concentration processes may follow to achieve the desired consistency and flavor.

Filtration and Cooling: The blueberry jam undergoes filtration to remove solid particles and is then cooled to stabilize texture and flavor.

Filling and Packaging: The final blueberry jam is filled into suitable containers like glass bottles, plastic bottles, or pouches. Ensuring proper sealing and hygiene of the packaging is crucial to preserve the product's freshness and quality.

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Company Information
 
Shanghai Gofun Machinery Co., Ltd. is a renowned company specializing in the production and export of fruit and vegetable processing systems. We are experts in providing complete automated solutions customized for the processing requirements of juices, purees, and pulps. Our production lines are known for their top-notch quality and competitive advantage, offering daily capacities ranging from 60 to 1500 tons.

From building packaging facilities to manufacturing, installing, commissioning equipment, and setting up operational production lines, our services cover a comprehensive range of activities. We offer effective implementation strategies for fruit and vegetable processing, utilizing top-notch materials and equipment designed for various produce types such as tomatoes, apples, pears, plums, coconuts, mulberries, and more.

Driven by a dedication to excellence, our track record has garnered acclaim from clients on both local and global scales. Our machinery has made significant inroads into markets spanning Asia, Africa, South America, and Europe.

 
Our Services

Pre-Sales Service
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
 

After-Sales Service

1. Comprehensive engineering services
2. Installation supervision
3. Operator training
4. Overseas technical support
5. Overseas equipment maintenance
6. English engineers provide technical support