Multi-functional juice and jam production line for berry processing plants

Shanghai Gofun Machinery Co., Ltd. is a forward-thinking, technology-driven private joint-stock enterprise that specializes in the R&D, design, and manufacturing of complete sets of fruit and vegetable processing and packaging equipment. With a strong focus on delivering end-to-end project support, we excel at providing comprehensive one-stop solutions that cater to the specific demands of berry processing plants and other fruit and vegetable processing facilities worldwide.
Our full-service offering covers every critical phase of project execution: from initial process design and optimization, to factory layout customization, precision equipment design, large-scale manufacturing, professional on-site installation, and lifelong after-sales maintenance support. Each service module is meticulously tailored to address the unique production goals and operational challenges of our clients. Backed by over 20 years of rich industry experience, Gofun Machinery has established a global footprint, serving more than 20 countries and successfully completing over 200 domestic and international projects. We have cultivated profound expertise in processing technologies and equipment for a diverse range of products including juices, jams, dried fruits, and beverages, with specialized technical configurations designed to maximize efficiency and product quality for berry processing plants.
By incorporating cutting-edge design concepts and automated control technologies from Europe and America, and persistently optimizing our workflows during production, manufacturing, and commissioning phases, Gofun Machinery has achieved remarkable technological breakthroughs in the fruit and vegetable processing sector. These advancements enable us to provide berry processing plants with state-of-the-art, compliant, and cost-effective processing solutions that drive productivity and profitability.

Description

The stages and scope of the jam fruit production line can vary depending on factors such as fruit types, product diversity, and production requirements. However, it generally involves key processes including cleaning, pitting, crushing, blending, sugar addition, cooking, cooling, packaging, and sterilization.

 
Flowchart
 

 
 
 
Berry Juice Processing Line
 
FRESH BERRY ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
 
The jam production line can usually process the following products:

• Jam: Convert fruits into a range of jams featuring flavors such as strawberry, raspberry, and apricot.

• Pulp: Process fruits through cooking, blending, and grinding to create a smooth puree ideal for culinary applications and baking.

• Preserves: Produce a variety of preserves, including apple and plum types, by crushing, cooking, and processing fruits.

• Dried fruits: Slice or dice fruits and dehydrate them to create dried fruit snacks like apples and raisins.

  Juice: Extract fruit juices through pressing or squeezing to produce a diverse selection of flavors like apple, orange, and blueberry.

• Jelly: Combine fruit berries, juice, and colloid ingredients to craft jellies such as strawberry and lemon variations.

These products are common processed products of jam production lines, with a wide market demand, and can be produced according to the characteristics and needs of different fruits.
 
 
 
Process Description 

Blueberry Jam Production Line Overview
The blueberry jam production line involves the equipment and procedural flow used to manufacture blueberry jam. Below are the typical steps in the production process:

Blueberry Washing and Screening
Fresh blueberries are washed and screened to remove impurities and substandard berries.

Destemming and Peeling
Blueberries are destemmed and peeled as necessary to prepare them for further processing.

Grinding and Mixing
The blueberries are ground into a puree and mixed with sugar and other ingredients to enhance taste and flavor.

Heating and Concentration
The mixture is heated to promote blending and facilitate the formation of blueberry jam. Concentration techniques may be employed to achieve the desired consistency and flavor.

Filtration and Cooling
The blueberry jam is filtered to eliminate solid particles and then cooled to stabilize its texture and flavor.

Filling and Packaging
The finished blueberry jam is filled into appropriate containers, such as glass bottles, plastic bottles, or pouches. Adhering to proper sealing and hygiene practices during packaging is essential to preserve the product's freshness and quality.

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Company Information
 
Shanghai Gofun Machinery Co., Ltd. is a renowned company specializing in the production and export of fruit and vegetable processing systems. We are experts in providing complete automated solutions customized for the processing requirements of juices, purees, and pulps. Our production lines are known for their top-notch quality and competitive advantage, offering daily capacities ranging from 60 to 1500 tons.

From building packaging facilities to manufacturing, installing, commissioning equipment, and setting up operational production lines, our services cover a comprehensive range of activities. We offer effective implementation strategies for fruit and vegetable processing, utilizing top-notch materials and equipment designed for various produce types such as tomatoes, apples, pears, plums, coconuts, mulberries, and more.

Driven by a dedication to excellence, our track record has garnered acclaim from clients on both local and global scales. Our machinery has made significant inroads into markets spanning Asia, Africa, South America, and Europe.

 
Our Services

Pre-Sales Service
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
 

After-Sales Service

1. Comprehensive engineering services
2. Installation supervision
3. Operator training
4. Overseas technical support
5. Overseas equipment maintenance
6. English engineers provide technical support